Published on: May 2026
IOT-BASED INDUSTRIAL MOTOR SPEED CONTROL USING PID AND MQTT
R.Sujan S.Surya B.Praveen S.Tamizhmani
M.Rajesh
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Abstract
Electric motors are very important for factories, automation, conveyor belts, and other mechanical production processes. Industrial motors keep working all the time in factories, which makes production more efficient. But there are some problems that could make an industrial motor not work as well as it should. Some of these problems are speed problems, overheating, overcurrent, and electrical faults. Problems like the ones listed above can cause unexpected breakdowns and system failures, high costs for repairs and maintenance, and lower production efficiency. In this case, you need to control the motor's speed and find any mistakes that may have happened.
This paper proposes a solution based on IOT which includes a PID controller and MQTT protocol. The key idea behind the proposed system is to constantly monitor motors operation, control their speed and avoid any potential risk
How to Cite this Paper
R.Sujan, , S.Surya, , B.Praveen, & S.Tamizhmani, (2026). IOT-Based Industrial Motor Speed Control using Pid and MQTT. International Journal of Creative and Open Research in Engineering and Management, <i>02</i>(05). https://doi.org/10.55041/ijcope.v2i5.149
R.Sujan, , et al.. "IOT-Based Industrial Motor Speed Control using Pid and MQTT." International Journal of Creative and Open Research in Engineering and Management, vol. 02, no. 05, 2026, pp. . doi:https://doi.org/10.55041/ijcope.v2i5.149.
R.Sujan, , S.Surya, B.Praveen, and S.Tamizhmani. "IOT-Based Industrial Motor Speed Control using Pid and MQTT." International Journal of Creative and Open Research in Engineering and Management 02, no. 05 (2026). https://doi.org/https://doi.org/10.55041/ijcope.v2i5.149.
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References
- Altaf, S. Al-Anbuky and A. Gheitasi wrote a paper called "Cyber–Physical Distributed Intelligent Motor Fault Detection" in Sensors. This paper was published in volume 24 number 15 in the year 2024. You can find this paper at https://www.mdpi.com/1424-8220/24/15/4801.
- There is another paper by N. A. Mohammed O. F. Abdulateef and A. H. Hamad. They talk about motor fault detection in their paper "An IoT and Machine Learning-Based Predictive Maintenance System for Electrical Motors”. This paper is in the Journal Européen des Systèmes Automatisés volume 56 number 4 from the year 2023. The link to this paper is https://www.iieta.org/journals/jesa/paper/10.18280/jesa.560410.
- Usha and others worked on a machine fault detection system using IoT. Their paper is called "Smart Machine Fault Detection System Using IoT". It is published in the International Journal of Scientific Research in Computer Science, Engineering and Information Technology in the year 2025. You can read this paper at https://ijsrcseit.com/index.php/home/article/view/CSEIT251112265/CSEIT251112265.
- Adswe and others also did some research on induction motor fault detection using IoT. Their paper is called "Induction Motor Fault Detection Using IoT". It is published in Recent Trends in Sensor Research & Technology in the year 2024. The link to this paper is https://easychair.org/publications/preprint/7N63/open.
- Then there is the paper by S. Kolhe and P. Tapre. They wrote about condition monitoring and control of induction motors using platform. Their paper is called "Condition Monitoring and Control of Induction Motors Using IoT Platform". It is published in the International Journal of Engineering Research and Technology volume 8 number 7 in the year 2019. You can find this paper at https://www.ijert.org/research/condition-monitoring-control-of-induction-motors-by-using-iot-platform-for-agriculture-system-IJERTV8IS070363.pdf.
- Motor fault detection is what these papers are about. Motor fault detection is a topic. These papers, about motor fault detection are helpful.
- Banks and R. Gupta wrote about MQTT Version 3.1.1, which's an OASIS Standard from 2014. You can find it here: https://docs.oasis-open.org/mqtt/mqtt/v3.1.1/mqtt-v3.1.1.html
- Da Xu, W. He and S. Li did a survey on the Internet of Things in Industries. It was published in IEEE Transactions on Industrial Informatics in 2014. The survey is about the Internet of Things. Can be found here: https://ieeexplore.ieee.org/document/6714490. They looked at things and found out some good points.
- J. Åström and T. Hägglund wrote a book called PID Controllers: Theory, Design and Tuning. ISA Press published it in 1995. Here is a link: https://ieeexplore.ieee.org/document/1163302. This book helps people understand PID controllers.
- Yin, X. Li, H. Gao and O. Kaynak wrote about data-based techniques for industry. It was published in IEEE Transactions on Industrial Electronics in 2015. The link is: https://ieeexplore.ieee.org/document/6872792 They talked about ways to use data.
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- •Published on: May 06 2026
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