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International Journal of Creative and Open Research in Engineering and Management

A Peer-Reviewed, Open-Access International Journal Supporting Multidisciplinary Research, Digital Publishing Standards, DOI Registration, and Academic Indexing.
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ISSN: 3108-1754 (Online)
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Volume 02, Issue 8

Published on: August 2026

DIGITAL AND PREDICTIVE QUALITY ASSURANCE OF READY-MIX CONCRETE IN LARGE-SCALE CONSTRUCTION PROJECTS: RECENT ADVANCES AND AN INTEGRATED FRAMEWORK

Dr. P. Siva Prasad

School of Planning and Architecture Vijayawada, Andhra Pradesh, India

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Plagiarism Passed Peer Reviewed Open Access

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Abstract

Ready-mix concrete (RMC) is a critical construction material for high-rise buildings, bridges, metro systems, airports, industrial facilities and other large-scale projects. Although centralised production improves uniformity and productivity, the final quality of RMC is influenced by variations in constituent materials, aggregate moisture, batching accuracy, admixture dosage, transportation time, concrete temperature, workability loss, placement, compaction and curing. Conventional quality assurance and quality control (QA/QC), based mainly on periodic sampling and compressive-strength testing, remains essential but provides only discrete observations of a continuously varying production and construction process. Recent advances in automated batching, Internet of Things (IoT) sensing, computer vision, artificial intelligence (AI), machine learning (ML), concrete maturity monitoring, Building Information Modelling (BIM) and Digital Twins are creating opportunities to transform RMC quality management from reactive inspection to continuous and predictive assurance. This paper critically reviews these developments and proposes an Integrated Predictive Quality Assurance and Quality Control Framework (IPQCF) for large-scale construction projects. The framework combines material qualification, smart batching, digital batch traceability, transportation monitoring, site acceptance, sensor-assisted curing, statistical process control, predictive analytics and BIM/Digital Twin-based lifecycle documentation. Recent industrial research using 9,007 genuine RMC production records demonstrates the practical feasibility of early compressive-strength prediction, while plant-scale deep-learning studies show the potential of computer vision for continuous workability assessment. The proposed framework is intended to complement, rather than replace, code-prescribed acceptance testing. Integration of established testing procedures with digital monitoring and predictive analytics can improve traceability, identify quality deviations earlier, reduce rework and support more reliable and sustainable concrete construction.

Keywords: Ready-mix concrete; quality assurance; quality control; artificial intelligence; machine learning; Internet of Things; computer vision; digital twin; concrete maturity; construction quality.

How to Cite this Paper

Prasad, P. S. (2026). Digital and Predictive Quality Assurance of Ready-Mix Concrete in Large-Scale Construction Projects: Recent Advances and an Integrated Framework. International Journal of Creative and Open Research in Engineering and Management, <i>02</i>(8), 1-9. https://doi.org/10.55041/ijcope.v2i8.154

Prasad, P.. "Digital and Predictive Quality Assurance of Ready-Mix Concrete in Large-Scale Construction Projects: Recent Advances and an Integrated Framework." International Journal of Creative and Open Research in Engineering and Management, vol. 02, no. 8, 2026, pp. 1-9. doi:https://doi.org/10.55041/ijcope.v2i8.154.

Prasad, P.. "Digital and Predictive Quality Assurance of Ready-Mix Concrete in Large-Scale Construction Projects: Recent Advances and an Integrated Framework." International Journal of Creative and Open Research in Engineering and Management 02, no. 8 (2026): 1-9. https://doi.org/https://doi.org/10.55041/ijcope.v2i8.154.

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References

[1] Bureau of Indian Standards, IS 4926: Ready-Mixed Concrete—Code of Practice, BIS, New Delhi.

[2] Bureau of Indian Standards, IS 456: Plain and Reinforced Concrete—Code of Practice, BIS, New Delhi.

[3] Bureau of Indian Standards, IS 516 (Part 1/Sec 1): Hardened Concrete—Methods of Test: Compressive, Flexural and Split Tensile Strength, BIS, New Delhi.

[4] ASTM International, ASTM C94/C94M, Standard Specification for Ready-Mixed Concrete, ASTM International, West Conshohocken.

[5] ASTM International, ASTM C143/C143M, Standard Test Method for Slump of Hydraulic-Cement Concrete, ASTM International.

[6] ASTM International, ASTM C39/C39M, Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens, ASTM International.

[7] ASTM International, ASTM C1074, Standard Practice for Estimating Concrete Strength by the Maturity Method, ASTM International.

[8] ACI Committee 214, Guide to Evaluation of Strength Test Results of Concrete, American Concrete Institute, Farmington Hills.

[9] Yeh, I.C., “Modeling of strength of high-performance concrete using artificial neural networks,” Cement and Concrete Research, 28(12), 1797–1808, 1998.

[10] Idrees, S., Nugraha, J.A., Tahir, S., Choi, K., Choi, J., Ryu, D.H., and Kim, J.H., “Automatic concrete slump prediction of concrete batching plant by deep learning,” Developments in the Built Environment, 18, 100474, 2024.

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  • Published on: Sep 01 2026
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